{"id":719,"date":"2022-03-30T03:26:32","date_gmt":"2022-03-30T03:26:32","guid":{"rendered":"https:\/\/incastt.com\/?p=461"},"modified":"2024-07-05T04:13:32","modified_gmt":"2024-07-05T04:13:32","slug":"de-wax-tips-part-3","status":"publish","type":"post","link":"https:\/\/corelytsolutions.com\/incastt\/de-wax-tips-part-3\/","title":{"rendered":"De-Wax Tips: Part-3"},"content":{"rendered":"<div class=\"wpb-content-wrapper\"><p>[vc_row css=&#8221;.vc_custom_1648544826646{padding-top: 60px !important;}&#8221;][vc_column width=&#8221;2\/3&#8243;]<style>.ld_fancy_heading_6af7bab2a8971 h2{font-size:30px;}.ld_fancy_heading_6af7bab2a8971 .lqd-highlight-inner{height:0.275em;bottom:0px;}<\/style><div class=\"ld-fancy-heading ld_fancy_heading_6af7bab2a8971\">\n\t<h2 class=\"lqd-highlight-underline lqd-highlight-grow-left\" ><span class=\"ld-fh-txt\"> Tip-5: Steam Charging Must Be Rapid And Uniform<\/span><\/h2><\/div>[vc_separator color=&#8221;custom&#8221; align=&#8221;align_left&#8221; border_width=&#8221;2&#8243; el_width=&#8221;20&#8243; accent_color=&#8221;#006cb6&#8243;]<style>.ld_fancy_heading_6af7bab2a90b8 .lqd-highlight-inner{height:0.275em;bottom:0px;}<\/style><div class=\"ld-fancy-heading ld_fancy_heading_6af7bab2a90b8\">\n\t<p class=\"lqd-highlight-underline lqd-highlight-grow-left\" ><span class=\"ld-fh-txt\"> The concept for successful dewaxing is to rapidly heat the shell; to a temperature greater than the melting point of wax; so that a layer of wax all over the wax-shell interface melts and starts flowing out of the shell.<\/span><\/p><\/div><style>.ld_fancy_heading_6af7bab2a9426 .lqd-highlight-inner{height:0.275em;bottom:0px;}<\/style><div class=\"ld-fancy-heading ld_fancy_heading_6af7bab2a9426\">\n\t<p class=\"lqd-highlight-underline lqd-highlight-grow-left\" ><span class=\"ld-fh-txt\"> <\/p>\n<ul>\n<li>This creates a gap between the shell and the wax pattern surface allowing space for the bulk of the wax to expand without cracking the shell.<\/li>\n<li>The steam injection should be rapid so that the sudden addition of heat will melt the wax layer quickly.<\/li>\n<li>The steam injection should be uniform so that the wax layer melts all over the shell simultaneously.<\/li>\n<li>The steam touches all surface of the shell at the same time.<\/li>\n<\/ul>\n<p><\/span><\/p><\/div>[\/vc_column][vc_column width=&#8221;1\/3&#8243;]<style>.ld_images_group_container_6af7bab2a9620 {margin-bottom:0em !important;  } <\/style><div id=\"ld_images_group_container_6af7bab2a9620\" class=\"liquid-img-group-container ld_images_group_container_6af7bab2a9620\"  >\n\t<div class=\"liquid-img-group-inner\">\n\t\t<div id=\"ld_images_group_element_6af7bab2a9707\" class=\"liquid-img-group-single ld_images_group_element_6af7bab2a9707\" data-shadow-style=\"1\" data-roundness=\"4\">\n\t\n\t\t\n\t<div class=\"liquid-img-group-img-container\">\n\t\t\n\t\t\n\t\t\t\t\n\t\t\t\t<div class=\"liquid-img-container-inner\" >\n\t\t\t<figure ><img loading=\"lazy\" decoding=\"async\" width=\"600\" height=\"600\" src=\"data:image\/svg+xml;charset=utf-8,&lt;svg xmlns%3D&#039;http%3A%2F%2Fwww.w3.org%2F2000%2Fsvg&#039; viewBox%3D&#039;0 0 600 600&#039;%2F&gt;\" class=\"attachment-full size-full ld-lazyload\" alt=\"\" srcset=\"\" sizes=\"auto, (max-width: 600px) 100vw, 600px\" data-src=\"https:\/\/corelytsolutions.com\/incastt\/wp-content\/uploads\/2022\/03\/autoclave.jpg\" data-srcset=\"https:\/\/corelytsolutions.com\/incastt\/wp-content\/uploads\/2022\/03\/autoclave.jpg 600w, https:\/\/corelytsolutions.com\/incastt\/wp-content\/uploads\/2022\/03\/autoclave-300x300.jpg 300w, https:\/\/corelytsolutions.com\/incastt\/wp-content\/uploads\/2022\/03\/autoclave-150x150.jpg 150w\" data-aspect=\"1\" \/><\/figure>\t\t\t\t\t<\/div><!-- \/.liquid-img-container-inner -->\n\t\t\n\t<\/div><!-- \/.liquid-img-group-content -->\n<\/div><!-- \/.liquid-img-group-single -->\n\t\n\t<\/div><!-- \/.liquid-img-group-inner -->\n<\/div><!-- \/.liquid-img-group-container -->[\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1648613123142{padding-top: 30px !important;}&#8221;][vc_column]<style>.ld_fancy_heading_6af7bab2acdf3 h2{font-size:30px;}.ld_fancy_heading_6af7bab2acdf3 .lqd-highlight-inner{height:0.275em;bottom:0px;}<\/style><div class=\"ld-fancy-heading ld_fancy_heading_6af7bab2acdf3\">\n\t<h2 class=\"lqd-highlight-underline lqd-highlight-grow-left\" ><span class=\"ld-fh-txt\"> Tip-6: Air Mixed With Steam Can Reduce Dewax Efficiency<\/span><\/h2><\/div>[vc_separator color=&#8221;custom&#8221; align=&#8221;align_left&#8221; border_width=&#8221;2&#8243; el_width=&#8221;20&#8243; accent_color=&#8221;#006cb6&#8243;]<style>.ld_fancy_heading_6af7bab2acf3a .lqd-highlight-inner{height:0.275em;bottom:0px;}<\/style><div class=\"ld-fancy-heading ld_fancy_heading_6af7bab2acf3a\">\n\t<p class=\"lqd-highlight-underline lqd-highlight-grow-left\" ><span class=\"ld-fh-txt\"> <\/p>\n<ul>\n<li>At the start of dewax cycle the dewax chamber is filled with air. As steam enters the chamber this air gets compressed due to the steam pressure.<\/li>\n<li>The air within the porous shell gets pushed towards the surface of the wax. This air gets compressed between the steam and wax creating a layer of compressed air between the steam and the wax pattern.<\/li>\n<li>This air layer prevents the steam from coming in direct contact with the wax. So, the steam heats the compressed air layer first, this then heats the wax pattern.<\/li>\n<li>Air is not a good conductor of heat. Thus, higher temperature and pressure are required to overcome the insulating effect of the air layer. This layer of compressed air reduces the efficiency of the autoclave.<\/li>\n<li>If the air in the autoclave is first purged (removed) and then steam is charged into the chamber. This insulating layer of compressed air can be minimized.<\/li>\n<li>This will greatly improve the dewax efficiency of the autoclave. Such a purge and charge feature in the autoclave will enable efficient dewaxing at much lower temperatures and pressures.<\/li>\n<\/ul>\n<p><\/span><\/p><\/div><style>.ld_fancy_heading_6af7bab2ad140 h2{font-size:20px;}.ld_fancy_heading_6af7bab2ad140 .lqd-highlight-inner{height:0.275em;bottom:0px;}<\/style><div class=\"ld-fancy-heading ld_fancy_heading_6af7bab2ad140\">\n\t<h2 class=\"lqd-highlight-underline lqd-highlight-grow-left\" ><span class=\"ld-fh-txt\"> Other advantages of shell with uniform thickness:-<\/span><\/h2><\/div><style>.ld_fancy_heading_6af7bab2ad278 .lqd-highlight-inner{height:0.275em;bottom:0px;}<\/style><div class=\"ld-fancy-heading ld_fancy_heading_6af7bab2ad278\">\n\t<p class=\"lqd-highlight-underline lqd-highlight-grow-left\" ><span class=\"ld-fh-txt\"> <\/p>\n<ul>\n<li>During shell firing the sintering of the shell is uniform. Problems related to Under-sintered and over-sintered areas in the shell are minimised.<\/li>\n<li>After metal pouring the cooling of the casting is uniform and predictable. This can contribute directly to improved casting yield.<\/li>\n<li>Knockout of the shell becomes easier.<\/li>\n<li>There is considerable saving in shelling material. In a non-uniform shell the thinnest section is good enough to support the casting. All the areas of extra thickness are actually unnecessary additional material. If this is the saving.<\/li>\n<\/ul>\n<p><\/span><\/p><\/div><style>.ld_fancy_heading_6af7bab2ad436 h2{font-size:20px;}.ld_fancy_heading_6af7bab2ad436 .lqd-highlight-inner{height:0.275em;bottom:0px;}<\/style><div class=\"ld-fancy-heading ld_fancy_heading_6af7bab2ad436\">\n\t<h2 class=\"lqd-highlight-underline lqd-highlight-grow-left\" ><span class=\"ld-fh-txt\"> The below images explain the same phenomenon :-<\/span><\/h2><\/div><style>.ld_fancy_heading_6af7bab2ad56b h2{font-size:20px;}.ld_fancy_heading_6af7bab2ad56b .lqd-highlight-inner{height:0.275em;bottom:0px;}<\/style><div class=\"ld-fancy-heading ld_fancy_heading_6af7bab2ad56b\">\n\t<h2 class=\"lqd-highlight-underline lqd-highlight-grow-left\" ><span class=\"ld-fh-txt\"> Normal Dewaxing cycle<\/span><\/h2><\/div>[vc_separator color=&#8221;custom&#8221; align=&#8221;align_left&#8221; border_width=&#8221;2&#8243; el_width=&#8221;10&#8243; accent_color=&#8221;#006cb6&#8243;][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1648613133896{padding-top: 15px !important;padding-bottom: 15px !important;}&#8221; el_class=&#8221;blog-icon&#8221;][vc_column width=&#8221;1\/3&#8243;]<div id=\"ld_process_box_6af7bab2ad61c\" class=\"ld-pb text-center ld_process_box_6af7bab2ad61c\">\n\n\t<div class=\"ld-pb-top \">\n\t\t\n\t\t<figure><\/figure>\t\t\t\t\t\t\n\t<\/div><!-- \/.ld-pb-top -->\n\n\t<div class=\"ld-pb-content\">\n\n\t\t<h3>1. Only Air While Loading<\/h3>\t\t\n\t<\/div><!-- \/.ld-pb-content -->\n\n<\/div><!-- \/.ld-pb -->[\/vc_column][vc_column width=&#8221;1\/3&#8243;]<div id=\"ld_process_box_6af7bab2adac2\" class=\"ld-pb text-center ld_process_box_6af7bab2adac2\">\n\n\t<div class=\"ld-pb-top \">\n\t\t\n\t\t<figure><\/figure>\t\t\t\t\t\t\n\t<\/div><!-- \/.ld-pb-top -->\n\n\t<div class=\"ld-pb-content\">\n\n\t\t<h3>2. Steam Entering Along With Air<\/h3>\t\t\n\t<\/div><!-- \/.ld-pb-content -->\n\n<\/div><!-- \/.ld-pb -->[\/vc_column][vc_column width=&#8221;1\/3&#8243;]<div id=\"ld_process_box_6af7bab2adce2\" class=\"ld-pb text-center ld_process_box_6af7bab2adce2\">\n\n\t<div class=\"ld-pb-top \">\n\t\t\n\t\t<figure><\/figure>\t\t\t\t\t\t\n\t<\/div><!-- \/.ld-pb-top -->\n\n\t<div class=\"ld-pb-content\">\n\n\t\t<h3>3. Insulating Air Layer Is Formed<\/h3>\t\t\n\t<\/div><!-- \/.ld-pb-content -->\n\n<\/div><!-- \/.ld-pb -->[\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1648612206927{padding-bottom: 20px !important;}&#8221;][vc_column el_class=&#8221;blog-icon&#8221;]<style>.ld_fancy_heading_6af7bab2adfc9 h2{font-size:20px;}.ld_fancy_heading_6af7bab2adfc9 .lqd-highlight-inner{height:0.275em;bottom:0px;}<\/style><div class=\"ld-fancy-heading ld_fancy_heading_6af7bab2adfc9\">\n\t<h2 class=\"lqd-highlight-underline lqd-highlight-grow-left\" ><span class=\"ld-fh-txt\"> Purging Dewax cycle<\/span><\/h2><\/div>[vc_separator color=&#8221;custom&#8221; align=&#8221;align_left&#8221; border_width=&#8221;2&#8243; el_width=&#8221;10&#8243; accent_color=&#8221;#006cb6&#8243;][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1648613333410{padding-bottom: 15px !important;}&#8221; el_class=&#8221;blog-icon&#8221;][vc_column width=&#8221;1\/3&#8243;]<div id=\"ld_process_box_6af7bab2ae097\" class=\"ld-pb text-center ld_process_box_6af7bab2ae097\">\n\n\t<div class=\"ld-pb-top \">\n\t\t\n\t\t<figure><\/figure>\t\t\t\t\t\t\n\t<\/div><!-- \/.ld-pb-top -->\n\n\t<div class=\"ld-pb-content\">\n\n\t\t<h3>1. Only Air While Loading<\/h3>\t\t\n\t<\/div><!-- \/.ld-pb-content -->\n\n<\/div><!-- \/.ld-pb -->[\/vc_column][vc_column width=&#8221;1\/3&#8243;]<div id=\"ld_process_box_6af7bab2ae283\" class=\"ld-pb text-center ld_process_box_6af7bab2ae283\">\n\n\t<div class=\"ld-pb-top \">\n\t\t\n\t\t<figure><\/figure>\t\t\t\t\t\t\n\t<\/div><!-- \/.ld-pb-top -->\n\n\t<div class=\"ld-pb-content\">\n\n\t\t<h3>2. Purging Out The Air From Autoclave<\/h3>\t\t\n\t<\/div><!-- \/.ld-pb-content -->\n\n<\/div><!-- \/.ld-pb -->[\/vc_column][vc_column width=&#8221;1\/3&#8243;]<div id=\"ld_process_box_6af7bab2ae4c2\" class=\"ld-pb text-center ld_process_box_6af7bab2ae4c2\">\n\n\t<div class=\"ld-pb-top \">\n\t\t\n\t\t<figure><\/figure>\t\t\t\t\t\t\n\t<\/div><!-- \/.ld-pb-top -->\n\n\t<div class=\"ld-pb-content\">\n\n\t\t<h3>3. Steam mixed with the wax<\/h3>\t\t\n\t<\/div><!-- \/.ld-pb-content -->\n\n<\/div><!-- \/.ld-pb -->[\/vc_column][\/vc_row]<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>Steam charging must be rapid and uniform and air mixed with steam can reduce de-wax efficiency.<\/p>\n","protected":false},"author":1,"featured_media":728,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[6],"tags":[],"class_list":["post-719","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-de-wax"],"rttpg_featured_image_url":{"full":["https:\/\/corelytsolutions.com\/incastt\/wp-content\/uploads\/2022\/03\/Wax-Incastt-machines.jpg",496,376,false],"landscape":["https:\/\/corelytsolutions.com\/incastt\/wp-content\/uploads\/2022\/03\/Wax-Incastt-machines.jpg",496,376,false],"portraits":["https:\/\/corelytsolutions.com\/incastt\/wp-content\/uploads\/2022\/03\/Wax-Incastt-machines.jpg",496,376,false],"thumbnail":["https:\/\/corelytsolutions.com\/incastt\/wp-content\/uploads\/2022\/03\/Wax-Incastt-machines-150x150.jpg",150,150,true],"medium":["https:\/\/corelytsolutions.com\/incastt\/wp-content\/uploads\/2022\/03\/Wax-Incastt-machines-300x227.jpg",300,227,true],"large":["https:\/\/corelytsolutions.com\/incastt\/wp-content\/uploads\/2022\/03\/Wax-Incastt-machines.jpg",496,376,false],"1536x1536":["https:\/\/corelytsolutions.com\/incastt\/wp-content\/uploads\/2022\/03\/Wax-Incastt-machines.jpg",496,376,false],"2048x2048":["https:\/\/corelytsolutions.com\/incastt\/wp-content\/uploads\/2022\/03\/Wax-Incastt-machines.jpg",496,376,false],"liquid-default-blog":["https:\/\/corelytsolutions.com\/incastt\/wp-content\/uploads\/2022\/03\/Wax-Incastt-machines.jpg",496,376,false],"liquid-standard-blog":["https:\/\/corelytsolutions.com\/incastt\/wp-content\/uploads\/2022\/03\/Wax-Incastt-machines.jpg",496,376,false],"liquid-featured-blog":["https:\/\/corelytsolutions.com\/incastt\/wp-content\/uploads\/2022\/03\/Wax-Incastt-machines.jpg",496,376,false],"liquid-rounded-blog":["https:\/\/corelytsolutions.com\/incastt\/wp-content\/uploads\/2022\/03\/Wax-Incastt-machines.jpg",496,376,false],"liquid-classic-meta-blog":["https:\/\/corelytsolutions.com\/incastt\/wp-content\/uploads\/2022\/03\/Wax-Incastt-machines.jpg",496,376,false],"liquid-classic-2-blog":["https:\/\/corelytsolutions.com\/incastt\/wp-content\/uploads\/2022\/03\/Wax-Incastt-machines-496x350.jpg",496,350,true],"liquid-grid":["https:\/\/corelytsolutions.com\/incastt\/wp-content\/uploads\/2022\/03\/Wax-Incastt-machines.jpg",496,376,false],"liquid-split-blog":["https:\/\/corelytsolutions.com\/incastt\/wp-content\/uploads\/2022\/03\/Wax-Incastt-machines-496x350.jpg",496,350,true],"liquid-classic-full-blog":["https:\/\/corelytsolutions.com\/incastt\/wp-content\/uploads\/2022\/03\/Wax-Incastt-machines.jpg",496,376,false],"liquid-metro-blog":["https:\/\/corelytsolutions.com\/incastt\/wp-content\/uploads\/2022\/03\/Wax-Incastt-machines.jpg",496,376,false],"liquid-timeline-blog":["https:\/\/corelytsolutions.com\/incastt\/wp-content\/uploads\/2022\/03\/Wax-Incastt-machines-490x300.jpg",490,300,true],"liquid-carousel-blog":["https:\/\/corelytsolutions.com\/incastt\/wp-content\/uploads\/2022\/03\/Wax-Incastt-machines.jpg",496,376,false],"liquid-square-blog":["https:\/\/corelytsolutions.com\/incastt\/wp-content\/uploads\/2022\/03\/Wax-Incastt-machines.jpg",496,376,false],"liquid-candy-blog":["https:\/\/corelytsolutions.com\/incastt\/wp-content\/uploads\/2022\/03\/Wax-Incastt-machines-470x376.jpg",470,376,true],"liquid-category-blog":["https:\/\/corelytsolutions.com\/incastt\/wp-content\/uploads\/2022\/03\/Wax-Incastt-machines.jpg",496,376,false],"liquid-cover-post":["https:\/\/corelytsolutions.com\/incastt\/wp-content\/uploads\/2022\/03\/Wax-Incastt-machines.jpg",496,376,false],"liquid-default-post":["https:\/\/corelytsolutions.com\/incastt\/wp-content\/uploads\/2022\/03\/Wax-Incastt-machines.jpg",496,376,false],"liquid-cover-spaced":["https:\/\/corelytsolutions.com\/incastt\/wp-content\/uploads\/2022\/03\/Wax-Incastt-machines.jpg",496,376,false],"liquid-masonry-shortest":["https:\/\/corelytsolutions.com\/incastt\/wp-content\/uploads\/2022\/03\/Wax-Incastt-machines-450x300.jpg",450,300,true],"liquid-masonry-short":["https:\/\/corelytsolutions.com\/incastt\/wp-content\/uploads\/2022\/03\/Wax-Incastt-machines-450x376.jpg",450,376,true],"liquid-masonry-tall":["https:\/\/corelytsolutions.com\/incastt\/wp-content\/uploads\/2022\/03\/Wax-Incastt-machines-450x376.jpg",450,376,true],"liquid-masonry-taller":["https:\/\/corelytsolutions.com\/incastt\/wp-content\/uploads\/2022\/03\/Wax-Incastt-machines-450x376.jpg",450,376,true],"liquid-medium":["https:\/\/corelytsolutions.com\/incastt\/wp-content\/uploads\/2022\/03\/Wax-Incastt-machines.jpg",496,376,false],"liquid-large":["https:\/\/corelytsolutions.com\/incastt\/wp-content\/uploads\/2022\/03\/Wax-Incastt-machines.jpg",496,376,false],"liquid-thumbnail":["https:\/\/corelytsolutions.com\/incastt\/wp-content\/uploads\/2022\/03\/Wax-Incastt-machines-150x150.jpg",150,150,true],"liquid-masonry-header-small":["https:\/\/corelytsolutions.com\/incastt\/wp-content\/uploads\/2022\/03\/Wax-Incastt-machines-295x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